Flux- Cored Wire Machines

• Automation Grade: Automatic
• Min Finish Wire Diameter (mm): 1-2 mm
• Types of Metal: Aluminum, Brass
• Max Inlet Wire Diameter (mm): 0-3 mm, 3-6 mm
• Layout: Vertical
• Brand: Assomac

The fabrication of a Flux Cored Electrode begins by slitting coiled sheet steel into strips. The strips are passed through rollers that form it into a U-shaped cross-section. In the same operation, the formed strip is filled with a measured amount of core ingredients. The U-shaped strip is passed through closing rolls, forming it into a tube and tightly compressing the granular core material.

The tube is then passed through drawing dies that reduce the diameter and compress the core ingredients to prevent any movement within the tube.

Equipment Required :

Rewinding line composed of :

• Strip Coil Pay Off.
• Strip Butt Welding
• Strip Washing Unit
• Strip Spooling Machine

Forming and Pre Drawing Line Composed of :

• Spool Pay Off.
• Tube Forming, filling, and closing unit.
• Wire Drawing machine
• Spooler

Redrawing Line Composed of :

• Spool Payoff
• Wire Baking oven.
• Wire drawing machine.
• Lubrication unit. Spooler

Layer Rewinding Line composed of :

• Motorized spool payoff.
• Pneumatic dancer synchronizer
• Layer winder for steel baskets or plastic spools.

Flux Core Wire Advantages :
The Flux Cored Wire (FCW) offers many advantages, including excellent weld metal quality, high deposition rates, and ease of operation. Labour and overhead are the most expensive factors in any welding operation, usually comprising 80 to 85 percent of the total cost. Welding with high deposition FCW electrodes provides an immediate means of cost reduction without a major investment in specialized equipment.

• Excellent weld quality due to deep penetration and lower root opening of the joint.
• All-Position Versatility with the right filler metals (the consumable electrode) with or without gas shielding reduces setup time and requirement of special fixtures.
• Shielding gas not necessarily needed making it suitable for outdoor welding and/or windy conditions.
• A high deposition rate process because of the relatively high current density (the speed at which the filler metal is applied).
• Less post cleaning of metal required as weld joints are smooth with almost no ripples and very little spatter.
• Metallurgical benefits from the Flux such as the weld metal being protected initially from external factors until the Flux is chipped away.

• Automatic Grade: Automatic
• Roller loading: 3000 Kg to 8000 Kg
• Metal OD: Less than 1500mm to 1800mm
• Power output: 7.5 Hp to 15 Hp
• Metal width: Less than 400 mm to 800mm
• Roller Speed: 2.5m/min

We are leading manufacturers of the Wire Coiler Packing Machine.

Features:- 

• Automatic wrapping machine capable of wrapping a large range of OD & ID of coils.
• Multiple coils can be wrapped using one roll of wrapping material.
• Unwrapping or winding back possible.
• Variable overlap of packing material possible through speed control as per requirements.
• The machine height is adjustable for different OD & ID of the Coils.
• Packing Tape tension is adjustable.
• Automatic cutting of tape after coil length completion.
• Pneumatic draw out of coils after completion.

Product Range:-